如何減少金屬激光焊接機故障的影響
如何減少金屬激光(guang)焊接(jie)機故(gu)障(zhang)的影響
現代工廠通常將金屬激光焊接機連接(jie)(jie)到整個生(sheng)產線(xian)中(zhong),專(zhuan)門負責部(bu)分工(gong)件(jian)的焊(han)接(jie)(jie)工(gong)作。隨著(zhu)工(gong)業(ye)自動化程度越來(lai)(lai)越高,1分鐘(zhong)內生(sheng)產線(xian)可生(sheng)產的產品(pin)數量多,一(yi)旦金屬激(ji)光焊(han)接(jie)(jie)機(ji)發生(sheng)故(gu)障,將直接(jie)(jie)造(zao)成(cheng)整個生(sheng)產系(xi)統(tong)停機(ji)甚至癱瘓,技術維修人員需花時間(jian)檢查(cha)和排(pai)查(cha)故(gu)障,給企業(ye)帶(dai)來(lai)(lai)難以(yi)估量的損失(shi)。
為了減少金屬(shu)激光(guang)焊(han)接(jie)機故(gu)(gu)障(zhang)(zhang)帶來的(de)影響和(he)(he)損失,人們研究出(chu)一個(ge)故(gu)(gu)障(zhang)(zhang)自動(dong)報(bao)(bao)警系統(tong)(tong)(tong),可(ke)及時反應故(gu)(gu)障(zhang)(zhang)異常。人們利用(yong)編(bian)程(cheng)軟件設計出(chu)控制(zhi)系統(tong)(tong)(tong),該系統(tong)(tong)(tong)連接(jie)著金屬(shu)激光(guang)焊(han)接(jie)機和(he)(he)其他生產設備(bei),一旦感知(zhi)焊(han)接(jie)設備(bei)出(chu)現故(gu)(gu)障(zhang)(zhang),將立即啟(qi)動(dong)預先(xian)編(bian)制(zhi)好的(de)故(gu)(gu)障(zhang)(zhang)處(chu)(chu)理程(cheng)序,對當前(qian)故(gu)(gu)障(zhang)(zhang)情(qing)況進行評估和(he)(he)分析(xi)(xi),找出(chu)故(gu)(gu)障(zhang)(zhang)源(yuan),隨后將故(gu)(gu)障(zhang)(zhang)信息和(he)(he)分析(xi)(xi)結果傳(chuan)輸到故(gu)(gu)障(zhang)(zhang)報(bao)(bao)警程(cheng)序,讓車間工人可(ke)以了解(jie)故(gu)(gu)障(zhang)(zhang)情(qing)況。車間工人打開電(dian)腦報(bao)(bao)警系統(tong)(tong)(tong)的(de)界面,就能夠根據系統(tong)(tong)(tong)分析(xi)(xi)的(de)故(gu)(gu)障(zhang)(zhang)原(yuan)因作出(chu)及時反應,更(geng)加快(kuai)速(su)地處(chu)(chu)理焊(han)接(jie)設備(bei)故(gu)(gu)障(zhang)(zhang)。
人們在(zai)日(ri)(ri)(ri)常(chang)使(shi)用(yong)金屬激光焊(han)接機時,也(ye)要(yao)做好日(ri)(ri)(ri)常(chang)的維護和保(bao)養工(gong)作(zuo),以(yi)減少(shao)故障的頻率。如(ru)果人們經常(chang)不按照操作(zuo)規范(fan)的操作(zuo)使(shi)用(yong)焊(han)接機,將會導(dao)致(zhi)它的零部件受損(sun),從而導(dao)致(zhi)故障頻發。除了按照操作(zuo)規范(fan)使(shi)用(yong)金屬激光焊(han)接機外(wai),人們還需要(yao)做好保(bao)養工(gong)作(zuo),具體可分為日(ri)(ri)(ri)保(bao)養、月保(bao)養和年度大(da)維護保(bao)養等,確保(bao)設備(bei)各部件運行狀態良好。
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